Skid Mounted Reaction Unit

Skid Mounted Reaction Unit

We at KERONE are having 48+ years experience in designing and manufacturing various types of specialized industrial heating, cooling and drying solution for the processing need of our clients

Skid Mounted Reaction Unit is a compact and versatile piece of equipment used in various industrial processes, particularly in chemical and petrochemical industries. The system is easily transportable and installable at manufacturing locations because it is installed on a single frame, or skid, as the name suggests.

Usually, the unit is made up of integrated instrumentation, control systems, pumps, valves, tanks, reactors, and instrumentation. Carefully chosen and arranged, these parts enable particular chemical reactions or operations needed for the application.

We are having immense experience in designing and manufacturing skid mounted reaction unit that can best fit for the various industrial processing requirements of operational systems. Expensive and high-grade products are not produced in large quantities, as they are typical for pharmaceutical industry, & also for fine/special chemical areas.

The design of Skid Mounted Reaction Units prioritizes both efficiency and safety. To ensure optimal performance and reduce dangers related with hazardous materials or processes, they frequently integrate sophisticated control systems and safety features to monitor and manage response parameters.

Because of its modular design, which makes it simple to customize to suit a variety of chemical processes, it is a useful asset for a wide range of sectors, including petrochemicals and pharmaceuticals. The innovative and dependable nature of modern chemical engineering is exemplified by the Skid Mounted Reaction Unit, which can consistently perform in harsh settings.

Skid Mounted Reaction Unit are small, flexible facilities are necessary for these applications, which can be easily cleaned quickly be adjusted for the next product. They need corrosion resistant materials that do not interact with the product and do not contaminate it.

Kerone also designs and manufactures specialized equipment for non-standard applications. Our engineers have extensive experience in process chilling and heating applications for such industries as Chemicals, Petroleum, Plastics, Rubber, Paper, Power, Steel, Food And Pharmaceuticals.

For industries looking for efficient and affordable ways to conduct chemical reactions and processes in a variety of manufacturing contexts, the Skid Mounted Reaction Unit is a workable option.

KERONE has developed a systems perspective to reaction technology, whereby a fully functional reaction unit, including peripheral equipment, is built and assembled in our workshop as a skid, then delivered to the customer as a complete operational system.

Features of Skid Mounted Reaction Unit

  • Reactor of respective size with Mechanical seal, suitable agitator, Motor, Gear Box, Bottom valve & Cladded insulation.
  • Main Condenser & Vent condenser with distillate cooler & vapour column from reactor.
  • Liquid reactant addition vessel of suitable size.
  • Two distillate receivers of suitable size.
  • Distillate & reflux lines within skid.
  • Vacuum manifold & vacuum lines within skid.
  • All valves within skid for process, vacuum & utility lines.
  • VFD with Local flameproof panel for speed variation.
  • Reactor base lowering system with hydraulic or manual option.

Instrumentation Provided for Skid Mounted Reaction Unit

  • Temperature scanner for the temperatures of Vapor, Utility Inlet & Outlet.
  • Temperature Control loop with control valve on utility side & profile temperature controller in flameproof construction.
  • Pressure control loop with Pressure transmitter & Pressure controller in flameproof construction.
  • Compound gauges on reactor, receivers, vacuum manifold.
  • VFD with local flameproof panel to operate remotely.
  • SCADA system to monitor & record the data

Product Range of Skid Mounted Reaction Unit

  • Reactor Capacity – 10 L to 500 L.
  • Temperature -90 to + 300 Deg. C.
  • Design Pressure Full vacuum to 10 kg/cm2.
  • MOC – SS-304, SS-316, Or any other user specific requirement.
  • Operating RPM of Agitator 0 -300 RPM.
  • Aagitator can be easily changed with atleast 9-10 types of agitators.
KERONE is pioneer in application and implementation engineering with its vast experience and team of professionals. KERONE is devoted to serve the industry to optimize their operations both economically and environmentally with its specialized heating and drying solutions.

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