Continuous Fluidized Bed Cooling System

Continuous Fluidized Bed Cooling System

Particles, powders, and granular materials are frequently cooled and condition using continuous fluidized bed cooling systems, which are common in many industries. In order to achieve effective heat transfer, a gas—typically air—is passed over a bed of particles in the fluidized bed cooling process. This creates a fluid’s behavior.

KERONE is a well-known brand that provides clients with customized needs that are affordable and of the highest quality. Products for heating, cooling, and drying that are produced in top-notch facilities by skilled workers using specialized equipment.

Continuous Fluidized Bed Cooling System, is a Fluidized Bed Dryer, employs the fluidization concept to maximize surface exposure for cooling purposes. These are small, basic devices made to swiftly cool heated solid objects to any temperature higher than room temperature.

The Distributor plate divides the two cylindrical bodies that make up the Fluidized Bed Cooler. A range of air nozzles are included in the distributor plate, which is the main plate of the “wind box,” through which cold ambient air is supplied to fluidize the material. When similar surfaces come into touch with the cold air produced by the nozzles, the material to be cooled forms a fluidized bed as a result. There are several tubes conveying water within the bed. The tubes are spaced apart to provide for optimal heat transmission area without obstructing fluidization.

The material that has to be cooled is injected into the fluid bed from one end and flows in a fluid condition to the other end. Via the discharge chute, the cooled material exits the cooler and enters the vibrating feeder/conveyor. Through the tubes that are fully submerged in the material bed, cold water is circulated in a countercurrent. In this technique, cold water does not come into direct touch with the substance. Air just helps to retain the substance in a fluid state; cold water removes the majority of the heat. The cooling water is recycled using a spray pond or cooling tower, or it is used in another operation.

A modern option for sectors needing accurate temperature control and effective cooling procedures is the Continuous Fluidized Bed Cooling System. This device uses the concepts of fluidization to guarantee steady cooling of a variety of materials, including powders, granules, and even certain solid objects. Its design includes a fluidized bed, which creates a fluid-like environment by passing gas or air through a chamber that holds the material to be cooled. This fluidization improves heat transmission efficiency while reducing the chance of material aggregation or deterioration. The system’s constant functioning facilitates ongoing cooling procedures, enhancing efficiency and decreasing downtime.

Driven by innovation and expertise in cooling technology, the Continuous Fluidized Bed Cooling System is a dependable and effective solution found in the food processing, chemical, and pharmaceutical industries.

Features of Continuous Fluidized Bed Cooling System

  • Continuous Operation
  • Fluidization Principle
  • Heat Transfer Efficiency
  • Temperature Control
  • Uniform Cooling
  • Customizable Design
  • Dust Control
  • Low Maintenance
  • Material Handling System Integration
  • Adjustable Airflow
  • Inert Gas Atmosphere

Application of Continuous Fluidized Bed Cooling System

  • Food Processing Industry
  • Chemical Industry
  • Pharmaceutical Industry
  • Minerals and Mining
  • Petroleum Industry
  • Environmental and Waste Management
  • Agricultural and Feed Industry
  • Powder Coating Industry
  • Building Materials Industry

Advantages of Continuous Fluidized Bed Cooling System

  • Effective cooling in the fluidized bed
  • Cooling to a constant sugar temperature
  • Reduced air volume
  • Compact system design
  • No moving parts
  • Secondary drying and cooling within the same system
  • Cooler exhaust air can be utilized in upstream drying plants
  • Separation of dust particles from the sugar stream
KERONE is pioneer in application and implementation engineering with its vast experience and team of professionals. KERONE is devoted to serve the industry to optimize their operations both economically and environmentally with its specialized heating and drying solutions.

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