A Method for Steel Ladle Lining Optimization Applying
· The candidate refractory materials for each lining were assumed to possess the same coefficient of thermal expansion (1.2 10 −6 K −1) in the present linear elastic modeling and optimization procedure. A consideration of different coefficients of thermal expansion is necessary if the materials for one lining show a significant deviation in the coefficients of thermal expansion or if the irreversible
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· 1) Erosion. There are two main types of erosion for the lining of the ladle working layer chemical attack and oxidative attack. Chemical attack the acidic substances (such as silica) in iron oxide or slag react with the lining of refractory materials. There are chemical reactions between iron oxide silica calcium oxide and magnesium oxide.
Get PriceSteel Ladle Refractory Mateial CatalogueRongsheng
· Steel ladle lining is composed of a permanent layer a working layer a slag line layer and a heat insulation layer.the steel ladle each part is different the refractory materials used are also different so different parts are applied according to the characteristics of the refractory brick. Refractroy material Used in Working Layer 1.
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· There are many kinds of refractory materials for ladle lining and different refractory materials used in different types ladle. We have roughly introduced the refractory materials used in ladle. Today we introduce the factors affecting the refractory material of ladle lining so that you can purchase refractory material for ladle.
Get PriceDevelopment of Refractory Materials for Ladle LiningRS
According to a steel mill they have 3 types of the ladle. In the order of commissioning they are 120 t ladle 150 t ladle and new 150 t ladle of which the new 150 t ladle is modified from the original 40 t ladle. The refractory materialsused in different ladles are different due to different specific production requirements. 40 t ladle Initially the lining of the 40t ladle was entirely made of alumina-magnesia machine-made bricks the thickness of the bottom bricks was 300 mm and tAnalysis of Damage Causes of Refractory Material in Ladle
· 1) Erosion. There are two main types of erosion for the lining of the ladle working layer chemical attack and oxidative attack. Chemical attack the acidic substances (such as silica) in iron oxide or slag react with the lining of refractory materials. There are chemical reactions between iron oxide silica calcium oxide and magnesium oxide.
Get PriceUDC 666 . 7 . 044 Development of Mechanical Repairing
· refractory material and thus produces a refractory lining as dense as castable refractory lining. The rotary shot method was used in the repair of an actual ladle. As a result it was found that the repair work could be done with the addition of 6 mass or less of water. In addition with the aim of improving the durability of refractory
Get PriceREFRACTORY 96 Proceedings of the International
· 4. Refractory Consumption and Steel Ladle Lining--New Materials and Technologies 49 Manfred Koltermann Section I Refractories for the Metallurgical Industry 1. Ongoing Research Program of Japanese Refractories Industry at Okayama Ceramic 53 Center (Invited) Keisuke Hiragushi 2. Special Refractories for DC-ARC Furnaces (Invited) 61
Get PriceLadle lining refractory materials
· Ladle lining refractory materials. 06/20/2017 China s steel plants mainly used aluminosilicate refractory materials including clay alumina brick and so on in 1950s. Since the 1980s China has successively developed the aluminum-magnesium carbon coal quality calcium and magnesium and other several series of new steel package refractories.
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To inspect the refractory of torpedo ladle car at high temperature is effective in expanding its service life and reducing its maintenance cost preventing metal break out. As to metal impact area the refractory thickness could not be inspected by thermal analysis of outer steel shell. The refractory thickness meter was installed at torpedo repair shop for evaluating its measurement stability
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· bauxite brick lining and it changed to AluMagCarbon bricks in 2008. In Table 1 below the chemical analysis results of main alumina raw materials source used as aggregates in steel ladle refractory lining are shown Table 1Chemical Analysis and bulk density comparisons of synthetics vs. natural alumina aggregates Wt.
Get PriceLecture 15 Application of Refractory Materials
· Monolithic linings are a relatively recent development and consist of unshaped refractory products. These are materials which are installed in some form of suspension that ultimately hardens to form a solid mass. There are two basic types of monolithic lining namely castable refractory and plastic
Get PriceLadle LiningsVesuvius
· Cast Ladle Lining Solutions. Benefits of Vesuvius solutions. Contain steel and slag safely. Maximise capacityutilising the thinnest lining possible. No negative effect on steel quality. Long balanced and predictable life. Low heat loss. Low thermal capacity. Keep shell cool.
Get PriceLadle Furnace Refractory Lining A review
· Commercial silicon carbide (SiC) used as a refractory raw material is manufactured by abrasive grain producers in electric furnaces from a mixture of coke and silica sand. The finished material is extremely hard (9.1 MOH s scale) with high thermal conductivity and good strength at elevated temperature as well as very good resistance to thermal shock. The material is serviceable at
Get PriceFunction Lining Refractory Composition And Future
· The lining refractory of tundish consists of the following parts (1) Insulation layer (10-30mm) which is close to tundish steel shell usually uses asbestos board insulation brick or light castable. The best effect is aluminum silicate. Fiber felt low thermal conductivity also easy to masonry.
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· Cast Ladle Lining Solutions. Benefits of Vesuvius solutions. Contain steel and slag safely. Maximise capacityutilising the thinnest lining possible. No negative effect on steel quality. Long balanced and predictable life. Low heat loss. Low thermal capacity. Keep shell cool.
Get PriceA Method for Steel Ladle Lining Optimization Applying
· REFRACTORY MATERIALS FOR METALLURGICAL USES A Method for Steel Ladle Lining Optimization Applying Thermomechanical Modeling and Taguchi Approaches AIDONG HOU 1 SHENGLI JIN 1 2 HARALD HARMUTH 1 and DIETMAR GRUBER1 1.—Montanuniversitaet Leoben 8700 Austria. 2.—e-mail shengli.jin unileoben.ac.at
Get PriceA Method for Steel Ladle Lining Optimization Applying
· Successful lining concept design can avoid the premature wear of refractory linings allow for more economically efficient configuration of refractories and improve the efficiency of high-temperature processes and save energy. The present paper introduces the Taguchi method combining finite element (FE) modeling for the lining optimization of a steel ladle from thermal and thermomechanical
Get PriceSteel Teeming Ladle and its Refractory LiningIspatGuru
· The refractory materials normally used for lining are dolomite bricks magnesia chrome bricks magnesia carbon bricks high alumina bricks aluminum carbon bricks and high alumina castable. The types of refractory construction vary widely depending on the operating conditions and on the ability to cycle STLs rapidly.
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· (5) In the preheating part of the kiln material including the end after the decomposition zone in the kiln barrel the preheater and the decomposition furnace system the tertiary air pipe and the cooling machine in the medium temperature area all the parts of the lining surface temperature is not more than 1200℃ should be made of clay refractory materials including a series of alkali
Get PriceLadle Refractories Refractory for Ladle Ladle Lining
Ladle Refractories has Ladle magnesia carbon brick Alumina-magnesite Carbon Brick for Ladle Ladle Unshaped Refractory Material Ladle Permanent Layer Castable.
Get PriceLadle Refractories Refractory for Ladle Ladle Lining
Ladle Refractories has Ladle magnesia carbon brick Alumina-magnesite Carbon Brick for Ladle Ladle Unshaped Refractory Material Ladle Permanent Layer Castable.
Get PriceSelection and quality control of refractory materials for
· (5) In the preheating part of the kiln material including the end after the decomposition zone in the kiln barrel the preheater and the decomposition furnace system the tertiary air pipe and the cooling machine in the medium temperature area all the parts of the lining surface temperature is not more than 1200℃ should be made of clay refractory materials including a series of alkali
Get PriceA Method for Steel Ladle Lining Optimization Applying
· REFRACTORY MATERIALS FOR METALLURGICAL USES A Method for Steel Ladle Lining Optimization Applying Thermomechanical Modeling and Taguchi Approaches AIDONG HOU 1 SHENGLI JIN 1 2 HARALD HARMUTH 1 and DIETMAR GRUBER1 1.—Montanuniversitaet Leoben 8700 Austria. 2.—e-mail shengli.jin unileoben.ac.at
Get PriceSteel Ladle Refractory Products Refractory Lining Solutions
Ladle refractory construction are customized to each factory working conditions to optimize the life and yield of the refractory. Resco Products provides unique refractory solutions for each customer. Resco provides the whole solution for the safety lining and working lining bottom sidewall slag line.
Get PriceSteel Ladle Refractory Products Refractory Lining Solutions
Ladle refractory construction are customized to each factory working conditions to optimize the life and yield of the refractory. Resco Products provides unique refractory solutions for each customer. Resco provides the whole solution for the safety lining and working lining bottom sidewall slag line.
Get PriceSelection and quality control of refractory materials for
· (5) In the preheating part of the kiln material including the end after the decomposition zone in the kiln barrel the preheater and the decomposition furnace system the tertiary air pipe and the cooling machine in the medium temperature area all the parts of the lining surface temperature is not more than 1200℃ should be made of clay refractory materials including a series of alkali
Get PriceAnalysis of Damage Causes of Refractory Material in Ladle
· 1) Erosion. There are two main types of erosion for the lining of the ladle working layer chemical attack and oxidative attack. Chemical attack the acidic substances (such as silica) in iron oxide or slag react with the lining of refractory materials. There are chemical reactions between iron oxide silica calcium oxide and magnesium oxide.
Get PriceAnalysis of Damage Causes of Refractory Material in Ladle
· 1) Erosion. There are two main types of erosion for the lining of the ladle working layer chemical attack and oxidative attack. Chemical attack the acidic substances (such as silica) in iron oxide or slag react with the lining of refractory materials. There are chemical reactions between iron oxide silica calcium oxide and magnesium oxide.
Get Price