5. INSULATION AND REFRACTORIES
· Procedure for Calculating Economic Thickness of Insulation To explain the concept of economic thickness of insulation we will use an example. (Refer Table 5.3) Consider an 8 bar steam pipeline of 6" dia having 50-meter length. We will evaluate the cost of energy losses when we use 1" 2" and 3" insulation to find out the most economic thickness.
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PROCEDURE CASTING CASTABLE Deskripsi CARA PEMASANGAN CASTABLE REFRACTORY A.KARAKTERISTIK CASTABLE Castable disediakan dalam bentuk powder dengan kandungan agregate tertentu yang dalam (kualitas air minum) tidak
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· 1.11 Install as per procedure 1.12 Allow the castable to set after gunning. Check setting intermittently. 1.13 Remove the stopper after castable has set as per 1.14 Inspect and dress if required as per 1.15 Do air and wet curing as per 1.16 Inspect again after curing 1.17 Complete documentation work. Use format for records.
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9. Curing Time Untuk menghindari hydration yang terlalu cepat dan diikuti timbulnya panas maka perlu dilakukan curing process yaitu Dengan menjaga permukaan lining castable agar dalam kondisi dingin yaitu pada temperature 10 32 o C 10.
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· completion of curing because mixing water is added for installation. Following the removal of the formwork heating-up for drying is necessary. Heating-up for drying to the operational temperature of the installed monolithic refractory lining shall be carefully carried out because rapid heating causes cracks. In some cases the problem of explosive
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· refractory. Additionally the elimination of metallic additions that can lead to the evolution of hydrogen gas during curing is an important consideration reduce/eliminate these risks associated with these additives. Colloidal silica is a colloidal dispersion of nanometer sized particles. These particles are stabilised with a surface charge.
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· Castable refractories are generally supplied in moisture-proof bags and they are mixed with water on site and poured into forms in a similar manner to Portland cement concrete construction. It is very important to follow the proper installation methods in order to acquire the desired physical properties of the refractory lining structure.
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LOUCAST 3000 Degree Castable Refractory is a dense castable refractory mortar rated for 3000˚F It is low iron content with high purity. This refractory mortar is designed to successfully withstand high sulphur fuel reducing atmospheres carbon deposition erosion and abrasion.
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· Castable refractories are generally supplied in moisture-proof bags and they are mixed with water on site and poured into forms in a similar manner to Portland cement concrete construction. It is very important to follow the proper installation methods in order to acquire the desired physical properties of the refractory lining structure.
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· The best results are achieved at curing temperatures of 90-110F. Keep material from freezing during air cure and preferably until a dryout can be initiated. Freezing of this product prior to water removal can cause structural damage. Never enclose a castable in a vapor-tight encasement as a dangerous steam explosion may result.
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· CuringThe cement bonding process that takes place within the castable material (cement aggregate) after the dry components are mixed with water and either poured or gunited into place. The water and cement then react to form a strong bond with the aggregate at ambient
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· Calderys Installation Manual 1st edition8Even though the plastic refractory is carefully packaged to retain moisture loss of moisture is possible if plastics are stored for too long
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· The best results are achieved at curing temperatures of 90-110F. Keep material from freezing during air cure and preferably until a dryout can be initiated. Freezing of this product prior to water removal can cause structural damage. Never enclose a castable in a vapor-tight encasement as a dangerous steam explosion may result.
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· With this motto in mind we have become one of the most technologically innovative cost-efficient and price-competitive manufacturers for Castable Refractory Curing Procedure Chemical Makeup Of Graphite Graphite Composite Blank Steel Graphite We never stop improving our technique and quality to keep up with the development trend of this industry and meet your satisfaction well. If
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METHODE PELAKSANAAN CASTINGCastable Refractory 1 . Casting Castable A. Water for mixing castable B. Mixing Castable C. Pemasangan Castable 2. Lining Inspection 3. Curing Time 4. Heating Up Commissioning
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LOUCAST 3000 Degree Castable Refractory is a dense castable refractory mortar rated for 3000˚F It is low iron content with high purity. This refractory mortar is designed to successfully withstand high sulphur fuel reducing atmospheres carbon deposition erosion and abrasion.
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2. Curing is normally carried out for the first 24 hours after application. Then the coverings must be opened to let the surfaces to be dried freely with well ventilation. Since for insulating castable. 3. During the curing the temperature shall be controlled to maintain below 32 °C and recorded per 2 hours a day time. 6.8 lining Inspection
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· refractory. Additionally the elimination of metallic additions that can lead to the evolution of hydrogen gas during curing is an important consideration reduce/eliminate these risks associated with these additives. Colloidal silica is a colloidal dispersion of nanometer sized particles. These particles are stabilized with a surface charge.
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· 1.11 Install as per procedure 1.12 Allow the castable to set after gunning. Check setting intermittently. 1.13 Remove the stopper after castable has set as per 1.14 Inspect and dress if required as per 1.15 Do air and wet curing as per 1.16 Inspect again after curing 1.17 Complete documentation work. Use format for records.
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· heating of castable lining in order to remove retained water from within the refractory castable without adversely affecting its structure or physical properties. The secondary reformer having monolithic refractory material contain water or water based liquid which are needed to place the material and help the setting process.
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9. Curing Time Untuk menghindari hydration yang terlalu cepat dan diikuti timbulnya panas maka perlu dilakukan curing process yaitu Dengan menjaga permukaan lining castable agar dalam kondisi dingin yaitu pada temperature 10 32 o C 10.
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LOUCAST 3000 Degree Castable Refractory is a dense castable refractory mortar rated for 3000˚F It is low iron content with high purity. This refractory mortar is designed to successfully withstand high sulphur fuel reducing atmospheres carbon deposition erosion and abrasion.
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· refractory. Additionally the elimination of metallic additions that can lead to the evolution of hydrogen gas during curing is an important consideration reduce/eliminate these risks associated with these additives. Colloidal silica is a colloidal dispersion of nanometer sized particles. These particles are stabilised with a surface charge.
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· Curing refers to the hardening of the refractory materials (poured to a minimum of 2½ inches thick) and gradually heating the materials to the temperature of a cremation. This timeline assumes that the machine starts fully cooled and you may need to plan for an extra day depending on the kind of material and the size of the unit.
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· for Castable Refractory Supplement DF-M3 Printed in USA FNA 5-07-SupplDF-M3 Recommended Firing Schedules for Castable Refractory with 62 Alumina Content used by Fives North American Combustion Inc. A moist cure consisting of a 24 hour hold of the castable refractory between 60 F and 90 F is recommended prior to any approved heating schedule.
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· for Castable Refractory Supplement DF-M3 Printed in USA FNA 5-07-SupplDF-M3 Recommended Firing Schedules for Castable Refractory with 62 Alumina Content used by Fives North American Combustion Inc. A moist cure consisting of a 24 hour hold of the castable refractory between 60 F and 90 F is recommended prior to any approved heating schedule.
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· for Castable Refractory Supplement DF-M3 Printed in USA FNA 5-07-SupplDF-M3 Recommended Firing Schedules for Castable Refractory with 62 Alumina Content used by Fives North American Combustion Inc. A moist cure consisting of a 24 hour hold of the castable refractory between 60 F and 90 F is recommended prior to any approved heating schedule.
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· Factory made hot-sale Castable Refractory Curing ProcedureGraphite ElectrodeHengtai Detail Graphite Electrode. Artificial graphite electrode is made of high-quality low ash materials such as petroleum coke needle coke and coal pitch. After calcining burdening kneading forming baking and pressure impregnation graphitization and then
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LOUCAST 3000 Degree Castable Refractory is a dense castable refractory mortar rated for 3000˚F It is low iron content with high purity. This refractory mortar is designed to successfully withstand high sulphur fuel reducing atmospheres carbon deposition erosion and abrasion. This castable refractory cement can be used for gunning casting
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