Infrared Heating Systems


Infrared Heating Systems
We are leading manufacturers and suppliers of Infrared Heating Systems, Flash Cure Dryers, Flash Cure IR Systems and other Infrared Heating Equipments etc. Flash Cure IR Systems are portable IR curing systems that are widely used in textile industries engaged in garment printing. Since our Flash Cure Dryers are portable, all necessary safety features are incorporated in their design and construction. Flash Cure Dryers supplied by us are very compact in construction and very easy to operate. These IR systems also consume very less electricity. Flash Cure units / Flash Care Dryers are reliabile, durable and higher efficient. We make sure that our Flash Cure units give hassle-free smooth operations. Keeping in mind the international quality standards, our Infrared Heating Systems - Flash Cure units are acclaimed for optimum performance.
 
We offer Flash Cure units that come with imported IR heaters, auto and manual switches, remote start pulses, control panels that run on batteries, digital temperature controls, high volume/pressure cooling systems, operations indicator lights, solid state circuitry, fully insulated panel guards to minimize exterior heat and many more other features that make them favorite among our esteemed clients.
 
Our Flash Cure IR systems are easily available at best industry prices. We also offers customized solutions for Flash Cure IR systems as per our clients requirements and specifications.
 
Features 
• Sturdy height adjustable stand with floor-leveling wheels
• Cooling fans with high volume, pressure
• Auto, manual switches
• Timer, controller
• Easily portable
• Remote start pulse
• Control panel on battery
• Caster wheels (2 brake wheels), nylon wheels
• All wiring, ducks on the portable system nicely done


Glass Bending Furnace
We offer heating ovens for high-forced volume thermal convection applications. These heating ovens generally provide uniform temperatures throughout. Our heating technologies design and making of goods on large scale by machinery and custom thermal processing systems with various configurations. It produces wide range of Industrial Electrical Ovens with different temperatures for applications like Curing, Dehydrating, Bonding, Aging, Pre-heating, Sterilization, Fusing, Laminating and many other applications. We serve many industries like plastics, engineering, Electrical, Electronics, Food, Chemical, Pharmaceutical, Surgical, Rubber, Bakelite and many other industries.
 
Our heating ovens are designed and built to customer specific requirements for part size, production rate and thermal characteristics.

Infraround Double Heaters
We are a noted name engaged in trading and exporting a wide range of Infraround Double Heaters. Infraround heaters are fast response, medium wavelength cylindrical infrared emitters designed for use in industrial heating applications for wire and cable, pipe, extrusions, tubing, etc. These heaters can be mounted horizontally or vertically and can be stacked end to end, and they have intermediate exhaust ports.
 
Infraround heaters are manufacture using best quality raw material and are known for reliability & durability, high performance and easy maintenance. Our Infraround double heaters are compact in construction and easy and economical in operation. We are providing Infraround double heaters that are user friendly, practically hassle-free and maintenance free. We ensure that our Infraround double heaters are manufactured for optimum performance.
 
Our Infraround double heaters are available at best industrial reasonable prices. We offer these heaters in different sizes and we also customize these Infraround double heaters as per our customers' demands and specifications.
 
Features 
• Highly efficient and effective
• Self cleaning, maintenance free
• Completely field serviceable
• Heats all colours uniformly 
• Hinged design facilitates line thread-up
• Quickly heats up to processing temperatures
• Quickly cools down to "safe" temperatures
• Resistive load can be precisely controlled
• Can be mounted on an plane, ideal for horizontal runs or vertical towers


IR Coil Winding Machines
Our organization is involved in offering a wide range of IR Coil Winding Machines. IR coil winding machines are used in different industries to wind different types of coils.
 
Our qualitative array of IR coil winding machines are designed and manufactured with state-of-the-art technology which are very compact in construction, easy and economical in operation and consume less electricity. We are providing IR coil winding machines that are user friendly, practically hassle-free and maintenance free. Our Winding Machines are known for their reliability, durability and higher efficiency. We ensure that our IR coil winding machines are manufactured for optimum performance. Its works doing with Safe to use, maintenance free, Energy saving, Self cleaning, Completely field serviceable.
 
IR coil winding machines These are manufacture using best quality raw material and are known for durability, high performance and easy maintenance. We offer these coil winding machines at very affordable industrial prices. These IR coil winding machines are available in various sizes, patterns and shapes for the clients.

Features
• Safe to use
• Energy saving
• Highly efficient and effective
• Rugged construction
• Self cleaning, maintenance free
• Completely field serviceable
• Precise control of winding, tension, traversing and de-spooling


Infrared Heating Oven
We offer heating ovens for high-forced volume thermal convection applications. These heating ovens generally provide uniform temperatures throughout. Our heating technologies design and manufacture standard and custom thermal processing systems with various configurations. It produces wide range of Industrial Electrical Ovens with different temperatures for applications like Curing, Dehydrating, Bonding, Aging, Pre-heating, Sterilization, Fusing, Laminating and many other applications. We serve many industries like plastics, engineering, Electrical, Electronics, Food, Chemical, Pharmaceutical, Surgical, Rubber, Bakelite and many other industries. Our Infrared Heating Oven machines are known for their reliability, durability and higher efficiency.




Web Dryer

We have gained expertise in manufacturing and export of high velocity web dryers, and available in different widths, lengths, heating areas, motor power and production capacities. These dryers are provided with a series of upper & lower air bars for floatingly suspending a running web as web moves through dryer. They also have a specifically molded chain, flexible & fixed baffle, supporting roller to avoid scrub and color pollution.









Tunnel Ovens

These ovens have been designed for use with a wide range of existing conveyor systems. We provide electric gas and steam heated units with operating temperatures from 650C to 6500C. Tunnel ovens are designed to include support points for your conveyor system. Adjustable silhouette dampers are provided on the oven end openings to minimize heat loss. Each Oven is designed for the specific application and can include multiple heat zones and a cooling zone. Units can be provided in sections for easy installation and mating with existing conveyor system.







Flat Belt Conveyorised Oven

We offer flat belt conveyorised oven, which is an electrically heated conveyor oven. These consist of various zones in where in same temperature can be provided in the zones along the path of the belt.

Features

  • Control panels are provide on each zone and also a common control panel can be provided as per the client's requirement

  • Fans/blowers are incorporated in each zone for air circulation and uniform temperature

  • Products are places on the belt on loading side of the oven & unloaded from the other side


Flat Belt Ovens

  • KERONE builds high quality economical Flat Belt Conveyorized Ovens specifically designed for your application. We utilize rollers, parallel chains, flatwire, flex wire, Tef-glass mesh or solid belting to move your products through the infrared oven. Our conveyorized ovens are ruggedly constructed, typically with tubular steel frames. This gives you better quality than standard stamped sheet metal conveyors that some companies use, but not the overkill and extra weight of heavy structural steel or thick plates used by others.

  • We take a common sense approach to the designs and keep it simple for installation, maintenance, and operation. Most insulated oven chambers have hinged or removable doors along the sides to allow full access. Heaters can be mounted to adjustable supports for easy heater positioning. This allows you to direct the infrared energy where you need it for greater efficiency.

  • Product temperatures of 150 degrees F to 600 degrees F are common for Conveyorized Ovens, while higher temperatures can be achieved. We also offer cooling sections to our conveyor ovens to reduce the part temperature for handling.

  • Flat Belt Conveyorized Ovens are widely used in manufacturing facilities throughout the world for a multitude of process heating applications such as laminating, bonding, curing, annealing, drying and preheating just to name a few. Our sales engineers will gladly assist you with specifying a custom oven for your application.



Batch Ovens

  • KERONE offers energy efficient custom infrared ovens used for stationary batch processes. Some applications include mould pre-heating, glue activating, drying, fusing, annealing, and curing.

  • Product temperatures of 150 degrees F to 600 degrees F are common for Infrared Batch Ovens, while higher temperatures can be achieved.

  • A reliable custom control panel can be supplied for the oven with optional timers, precise solid state controllers, and sensors as required. We also offer custom carts or racks to transfer or hold your products. All batch ovens are completely factory assembled, set up and tested prior to shipment to assure a simple trouble free start up.



Web Dryer/Sheet Oven
  • KERONE offers a wide variety energy efficient electric IR heating equipment for continuous sheet/web processing. Some applications include drying ink, adhesives and coatings; preheating for embossing or thermoforming; curing or fusing vinyl, silicone and neoprene; sintering Teflon; post heating, converting and heat-setting textiles and fiber reinforced polymers.

  • We welcome the opportunity to review your heating process. Please feel free to contact our sales engineers so together we can provide a clean efficient solution to help you start saving money.






Tunnel/Clam Sheel Ovens
  • KERONE offers energy efficient electric infrared tunnel and clam shell ovens. This style of oven is similar to web dryers in that the product is normally spool to spool or continuously run unsupported through the oven. Some applications include heat shrinking, curing and drying for inks and coatings on wire, cable, and tubing; preheating composite lumber prior to embossing; post heat extrusions/pultrusions, and curing paint on sheet metal coils.
  • Tunnel and clam shell ovens are custom built with removable side panels or hinged housings for easy product threading and maintenance. ovens are designed to be installed quickly, with a minimum of field wiring or preparation required. They are completely factory assembled, set up and tested prior to shipment to assure a simple trouble free start up.

  • For the oven heat source, offers a variety of electric infrared heaters, each with their own heating advantages and unique characteristics. All heaters are completely manufactured at assuring you the highest quality, proper use, and best support. Our popular series Infraround heater is often used for clam shell configurations. The electric IR heaters are proven to be highly efficient and environmentally friendly to save you energy dollars and eliminate hazard and emission issues.

  • A reliable custom control panel can be supplied for the oven with precise solid state controllers, sensors, as required for a stand alone or integrated system. We can also build custom stands, rollers, or attachments to help support your products.


IR Booster Ovens

KERONE is proud to be the industry leader for building and supplying electric Infrared Booster Ovens for Powder Coating applications. We work directly with manufactures as well as systems integrators to provide you the best heating equipment for your application.

We recognize that in today's higher priced utility market that our customers need to maximize production while reducing operational costs. In most cases by adding an electric infrared booster to your convection oven you can responsibly do both while also improving quality. We have seen customers reduce operating costs up to 50% and even more in some cases, and increase line speeds by 50-100%.

The KERONE electric infrared booster oven is also an environmentally friendly, responsible choice. Our clean electric heaters do not produce environmentally hazardous by-products, or add any other variables to the process. The heater style is proven to be the highest efficiency available giving you the most heat transfer for your energy dollar. Even the resulting ambient heat can be redirected into the convection oven for added savings. With recent government “Green” initiatives and mandates to reduce carbon footprints, Electric Infrared Equipment is the ideal choice to reduce emissions and utilize a clean energy efficient heat source.

Advantages of adding a Booster Oven in front of a traditional convection oven.
  • Parts are heated to desired temperature before entering convection oven.
  • Powder flows or pre-gels before entering air flow to eliminate blow off or color contamination.
  • Increased line speed, production, maximizing resources.
  • Reduce convection oven by half or more, lower temperature and operation costs.
  • Better quality cure.
  • Smaller foot print results in less work in progress.
Overhead Conveyor Ovens
  • KERONE can supply an energy efficient oven to use with your overhead conveyor. The oven can be made to support the conveyor track inside the heated chamber to help contain heat and fumes, or to have a slot on top to for part hangers to pass through. Ovens have been built with part profiles as small as 4ft x 12ft to as large as 8ft x 11ft.

  • Ovens and control panels are built to be installed quickly, with a minimum of field wiring required. When permitted, all systems are completely factory assembled, set up and tested prior to shipment to assure a simple trouble free start up.

  • Overhead Conveyor Ovens are used in a wide variety of applications in manufacturing facilities. The most common uses are in the finishing industry for drying, preheating, powder coating pre-gel and cure, and e-coat boost and cure. For more information and advantages also see Booster Oven page.

  • Whether it is a couple heaters on a frame to roll on line for that stubborn part, or a complete insulated oven with vestibules, we welcome the opportunity to review your process heating challenge.



Industrial Heating Equipments

We offer a wide range of Industrial Heating Equipments, extensively used in various.

Faster and more consistent drying is a common goal for today's manufacturers.











Infrared Paper Coating And Drying

In today's time, in the paper industry has undergone tremendous change.














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